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Writer's pictureStefan Niculescu

Maximizing Efficiency and Accuracy with Laser Scanning for Industrial and Oil and Gas Projects

Updated: May 7, 2023

The use of laser scanning technology has completely changed how industrial and oil & gas projects are planned, built, and maintained. A 3D model of an object or environment is created using a laser scanner, which is incredibly precise and detailed.

This technology is already used in many industries, such as infrastructure, aerospace, the automotive, and is used, with success in oil and gas projects.

In this post, we will figure out what is laser scanning, what is the accuracy, and approach how laser scanning technology can be applied to industrial and oil and gas activities.


laser scanner

What is Laser Scanning?

Laser scanning is a method that measures the distance between the object or environment being scanned and the scanner by using laser beams. By quickly rapidly firing laser beams and measuring the time it takes for them to bounce back, a 3D point cloud is created that represents the surface of the object or environment. This point cloud can then be used to create a highly accurate and detailed 3D model that can be analysed and utilised in many different of ways.

How Accurate is Laser Scanning?

Making very accurate and detailed 3D models that may be used to handle an variety of situations is made achievable by this level of accuracy.

How accurate the laser scanning can be depends on multiple factors, including how reflective is the scanned object or environment, the distance from scanner to its target, and the scanner's specifications. The point cloud that results will typically be more accurate the closer the scanner is to the object or area being scanned.

How is Laser Scanning Used in Industrial and Oil and Gas Projects?

Laser scanning is used in a variety of ways in industrial and oil and gas projects. Some of the most common applications include:

Plant Design and Construction

Laser scanning can be used to create highly accurate 3D models of existing plant facilities. These models can help for a improved design drawings of any modifications or upgrades to the facility, or to plan the construction of new facilities. By using laser scanning to create a detailed model of the facility, engineers and designers can identify potential clashes or interferences with new equipment or piping systems before construction begins, which can save time and money by avoiding costly rework.

industrial laser scanning

Asset Management

Laser scanning can also be used to create a detailed inventory of assets in a plant or facility. Tracking the precise position, state, and status of each asset across time is feasible by building a 3D model of every piece of equipment.

This can help with maintenance planning and scheduling, as well as with identifying potential safety hazards.

Pipeline and Piping Design

Laser scanning can be used to create highly accurate 3D models of existing pipelines and piping systems. These models can be used to identify potential clashes or interferences with new equipment or piping systems before construction begins, which can save time and money by avoiding costly rework. In addition, laser scanning can be used to create accurate as-built drawings of piping systems, which can be used for maintenance planning and scheduling.


industrial laser scanning


As-Built Surveys

Laser scanning can be used to create highly accurate as built surveys of existing facilities or environments. These surveys can be used to create accurate drawings, maps or models of the industrial facility, which can be used for a many purposes, including maintenance program, safety and emergency response planning.

Hazard Analysis

Laser scanning can be used to identify potential hazards in a plant or facility.

Pipeline Integrity Management


Laser scanning can also be used to assess the integrity of pipelines in order to guarantee the safety of everyone working there and the environment.

By scanning pipelines, companies can identify any defects or deformations that may require repairs or replacement. Leaks, spills, and other incidents that could be costly in terms of both money and reputation can be avoided by using the laser scanning technology.

Construction and Fabrication


Laser scanning can be used during the construction and fabrication of new infrastructure to ensure that everything is built according to specifications. By scanning the construction site or fabrication shop, engineers can identify any potential clashes or issues with the design before construction begins. This can help to minimize the risk of costly delays or rework during the construction process.

pipe fabrication

Plant and Facility Upgrades


Laser scanning can also be used for plant and facility upgrades to ensure that new equipment and infrastructure are properly integrated with existing systems. By scanning the existing facility, engineers can create a 3D model that can be used to plan the placement of new equipment, identify potential clashes or issues, and ensure that everything is properly integrated.


Trimble laser scanner

Environmental Monitoring


The application of laser scanning technology for environmental monitoring, such as monitoring the landscape or vegetation changes near oil and gas installations, is also possible.

This can assist in identifying potential environmental issues and helping to reduce such risks before they become bigger problems.

How Accurate is Laser Scanning?

Laser scanning technology is incredibly accurate, with some scanners capable of capturing measurements to within just a few millimetres. This level of accuracy makes laser scanning an ideal tool for applications that require precise measurements and modelling, such as oil and gas infrastructure. The accuracy of laser scanning, depends of some factors, including the scanner's accuracy, the environment that needs to be scanned, and the surveyor's experience.


It's crucial to collaborate with knowledgeable experts who are aware with the technology and understand how to use it successfully when using laser scanning for oil and gas applications.

This will make it feasible for you to obtain the most precise data and decide on your infrastructure in an informed manner.

Conclusion

Oil and gas firms may manage their assets, increase safety, and streamline their operations with the help of a variety of applications made possible by laser scanning technology, which is a remarkably potent tool for the sector.

Laser scanning can give you the precise and current information you need to make informed choices, whether you're wanting to update your current facilities, plan a new building project, or evaluate the condition of your pipes.

And because to technological advancements, laser scanning is now more accurate and accessible than ever before, making it a essential technology for any oil and gas business hoping to maintain its position as a market leader in the current environment.

If you're interested in learning more about laser scanning and how can it help you be more productive and save costs, or if need professional services for your industrial project, feel free to contact Stefan Niculescu at stefan@stefanengineering.co.uk or give us a call on 03330906842.

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